HOME & PERSONAL CARE

Packaging Machinery

Packaging Materials

Contract Packing for HPC single serves

Since the acquisition of Sarong S.p.A. in 1998 the Bartoli family has been putting all its efforts not only to improve the pharma business (Form Fill & Seal machines, films and containers for suppositories and ovules), but also to use the existing skills and experience in the plastic thermoforming process to develop new Form, Fill & Seal machines for plastic single serve containers for the Food & Beverage and the Home & Personal Care markets.

Our thermoformed packs are meant for SINGLE-SERVE use and have many applications for liquid and viscous products in several fields. Most of our customers come either from the Food & Beverage or the Pharmaceutical or the Home & Personal Care industry. The customized shape of each unit dose container can be very attractive, can reproduce a larger pack and also have a flat bottom in order to be free-standing. The packaging materials used for the single serve containers are specifically designed to protect the product from external agents and every customer can choose a nice printing in various colors or add a self-adhesive label.

The single-serve packs are very convenient and easy to open.

By selecting the proper type of pump, the product filling volumes can be set from 0.5 to 150 ml.

As far as the Home & Personal Care industry is concerned, Sarong designs and manufactures specific Form, Fill & Seal machines for unit dose and can also propose customized single serve packs for many end-products like air-fresheners for home and car use, deodorizers, anti-moth, dishwashing liquids and others.

All above mentioned products can be supplied as a turn-key Contract Packing service, since Sarong can suggest ideas and design, provide forming, filling and final packing of the single serves inside an eco-friendly packaging and/or a fully customizable external card.

Machinery

Vertical Form, Fill & Seal for suppositories and ovules

The Vertical Thermoform, Fill & Seal technology in Sarong came at the end of the Nineties directly from our pharmaceutical FF&S machines for suppositories and vaginal ovules, as a result of the strategic decision to enter different markets.

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Vertical Form Fill & Seal for liquids

This new generation of thermoforming modular machines allows the operator to properly set up the horizontal thermoforming process for producing and filling different types of containers made of plastic materials that can also feature barrier properties. After 50-year experience in the thermoforming technology, Sarong introduces to the market new thermoforming concepts.

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Horizontal Thermoform, Fill & Seal machines

  • State-of-the-art design and manufacturing process complying with the latest regulations in terms of product quality and safety;
  • High Performances, Efficiency, Durability, Quality;
  • Sustainability (Energy and packaging material optimization);
  • Possibility to process different packaging materials;
  • Integration with upstream and downstream machinery (process equipment, cartoning);
  • Operator Interface by PC;

Vertical Thermoform, Fill & Seal machines

  • State-of-the-art design and manufacturing process complying with the latest regulations in terms of product quality and safety;
  • High Performances, Efficiency, Durability, Quality;
  • Sustainability (energy and packaging material optimization);
  • Possibility to process different packaging materials;
  • Integration with upstream and downstream machinery (process equipment , cartoning);
  • Operator Interface through PC;

Materials

PACKAGING MATERIALS

Sarong’s strength and leadership are based on the following synergy: as manufacturer of automatic FFS packaging lines and also converter of packaging materials and supplier of empty suppository containers and empty containers for unit doses, we can reach an unparalleled level of quality and a knowledge on single serve which, therefore can give our partners total confidence in the success of their projects.

SARONG’s CONVERTING FACTORY

A modern converting factory for packaging materials complete with state-of-the-art machinery: lamination equipment, rotogravure printing lines and slitting machines working in ISO 8 classified environment, are designed to supply the highest quality and service to more than 400 customers worldwide.
Furthermore, the rigorous control of all materials from receipt to supply, the high production standards, the possibility to customize materials together with flexibility in production and delivery are the features that make Sarong the ideal partner for companies looking for the highest levels of quality and reliability.

LIST OF AVAILABLE PACKAGING MATERIALS

Packaging Materials for liquid/semi-liquid products into Blisters/unit-doses:
Rigid thermoforming films for air-fresheners for home and car use, deodorizers, anti-moth, dishwashing liquids and other Home & Personal Care products:

  • Functional barrier laminates based on PET, PVDC, EVOH, PP, COC
  • Recyclable mono-materials based on Polyethylene (Poliex®), Polypropilene or Polyesther;

STANDARD PLASTIC MATERIALS

  PET/PE

  PET/Alu/PE

  PVC/PVDC/PE

  Osmotic membrane

  PetG

  Poliex®

  PP/PA/PE

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MORE INFORMATION

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Unit Dose Contract Packing

About 20 years ago, Sarong started a single serve contract packing business for the air-fresheners, home & personal care products. The in-house Contract Packing Department has been set up with the capability to thermoform, fill, seal and cut in single serve packages the products supplied by the customers for Home & Personal Care products: air-fresheners for home and car use, deodorizers, anti-moth, dishwashing liquids and others.

The Contract Packing facility includes the thermoforming and the assembly production unit, where the thermoformed single serve can be packed into secondary cards, boxes, displays. The department also includes a Quality Assurance laboratory, warehouses and logistic areas.
Plastic films (now also recycled and recyclable) are currently thermoformed and sealed with osmotic membrane to pack deodorizer liquids and air fresheners.
A lot of different shapes are possible with SARONG technology, with filling volumes ranging from 1 ml. to 50 ml. max.
Each single serve blister can be customized with embossing, multicolor film surface printing or applying paper labels. On request, a secondary packaging is also possible (cards, boxes, displays).

Over the last years Sarong developed new solutions with sustainable packaging films made of fully recyclable and environment friendly mono-materials, specifically designed for the entire range of Sarong’s and competitors’ thermoforming Form Fill & Seal unit dose machines.

Created in Poliex mono material (PE based), they are:

  • Food and Pharma grade approved
  •  Highly resistant to chemical agents
  •  Hygienic
  • User friendly

Created in PetG mono material (PET based), they are:

  • Food approved
  • Eco and user friendly
  •  Hygienic

Products like hand lotion, shampoo and conditioner can be packed inside an ecofriendly packaging and a fully customizable external card.
A practical and always ready-to-use package for a correct and controlled dosage of the product.

New innovative and recyclable applications for cosmetic products will come soon.

Sarong’s greatest advantage with respect to competition lies in its expertise and experience in the design and manufacturing of Thermoforming, Fill & Seal machinery and in the converting of packaging films for single serve containers.

During the years, Sarong acquired the experience and expertise to support customers in selecting the right packaging material for each specific product, in suggesting shape and dimensions of the containers and the artwork (graphics, colors) of the end-product.

A unique value proposition that represents a guarantee of quality and reliability for the most demanding customers and the reason why many Home & Personal Care companies rely on Sarong’s Contract Packing services for the supply of high quality packed single serve doses.

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COFFEE, TEA & SOLUBLES

Project for aroma

FOOD & BEVERAGE

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PHARMA

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WE WORK
AROUND THE WORLD

We carefully keep your projects aligned with our concepts, which are based on creating sustainable custom packaging tailored to your needs.

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